Frequently Asked Questions
Advanced Thermal Solutions for Innovative Energy Savings
Breweries and other industries with high hot water demand are good candidates for taking advantage of our Thermal capture and storage solution.
Why is thermal storage at the heart of what we do?
Thermal storage allows us to decouple the timing of “charging the battery with energy” and “using the energy from the battery”
This matters when energy is not constantly available OR when the cost of energy varies by time of day
Thermal storage paired with smart controls allows us to change the demand curve for our customers, allowing them to save money if the local utility has a demand charge
Thermal storage expands the system capacity of our clients’ energy management system, which can make other components more efficient
Thermal storage allows the customer to “bank” energy that they are not being fairly paid for (instead of feeding it into the grid at a lower rate)
What is the Thermal Tank, and how does it work?
The Thermal Tank is the leading thermal battery in the market, designed to store energy in the form of hot (up to 200 F) or cold water. A phase change solution is under development. Made from lightweight, recyclable expanded polypropylene foam (EPP), it features a one-time-fill water system and a corrosion-resistant nylon/stainless steel heat exchanger. It stores energy from PVT panels, heat pumps, or waste heat during off-peak hours (e.g., 10 cents/kWh) for use during peak TOU rates (e.g., 30 cents/kWh), saving up to 85% on hot water costs. Daisy-chained tanks (350–700 gallons) and rapid assembly (5–10 minutes) make it ideal for hospitals, laundromats, or multi-family housing.
What is the difference between a tank and a thermal storage battery?
A tank is designed to be filled with liquid, which is then heated (or just stored) and finally released/used.
Our Thermal Tank acts more like a thermal storage battery with a working fluid (typically water). The working fluid never leaves the thermal storage system, it may circulate to the PVT or the heat pump, but it stays in that cycle. Cold water enters the thermal storage battery, picks up the energy via a heat exchanger, and then exits as hot water.
How can we ensure that the water picks up enough temperature on its way through our system?
We need to size the system correctly. We need to understand how much hot water will be needed at the daily peak and for how long. We need to choose a size of tank and size of heat exchanger that can “cover” that peak draw window.
We need to ensure our thermal energy capture system is able to recharge the tank in time for the next draw window.
How much hot water can you get with one tank?
As a proxy: one tank paired with a heat pump can provide up to 4 times its volume in hot water per day.
What is special about the Thermal Storage Solution
Forget everything you think you know about thermal storage tanks. Our Thermal Tank was custom-designed to be the most flexible, high-performing, and durable solution in the market.
Modular Design
Made of modular EPP foam components and other non-corrosive elements, our tank ships efficiently and assembles in minutes. Easily installs in difficult-to-reach spaces and tight mechanical rooms.
High Performance
With an R=18 energy retention value, the temperature loss in our Thermal Tank is less than 4 degrees F per day. A single 350 gallon tank stores 54 kw of thermal energy and can provide up to 1400 gallons of hot water per day.
Longevity
The Thermal Tank is non-corrosive and unpressurized. Its lifespan exceeds traditional tanks by 3x. All components can be replaced individually and fully recycled. The water in our tank is a working fluid, similar to a battery, which never leaves the tank. A high-performance heat exchanger transfers the energy to the load side. No minerals are introduced to the tank after a one-time fill.
Many Configuration Options
The Thermal Tank is available in 350, 500, and 700 gallons. Several tanks can be combined to provide larger thermal storage volumes. The tank can be combined with various energy sources for ambient, solar, or waste energy capture. It can also serve as a component of a traditional system, providing additional storage and buffer capacity.
Financial Benefits
Our competitive product cost paired with high performance and longevity makes the Thermal Tank an attractive investment with short payback periods. The increased thermal storage in a hot water system allows our clients to lower operating costs, avoid peak rate cycles, and lower demand charges.
How does the Thermal Tank compare to most competitor tanks?
Competitors in the commercial space use large steel tanks. They are bulky, hard to ship, and often more expensive. They do not retain the energy as well. Most of these tanks are also pressurized, so the way they need to be installed in a system is very different.
Where does the energy for the thermal storage solution come from?
Yes, you can store thermal energy from any source: solar thermal, heat pump, waste heat from AC units, heat from wood burners. We are planning to work strategically with manufacturers of heat pumps who do not have a tank solution.
How does our thermal storage solution fit into an energy management system?
The basic idea is this: A thermal storage solution can store preheated water (e.g. captured from a heat pump). A water boiler will run more efficiently if the water is preheated.
Due to the additional storage capacity of preheated water, the water heater or boiler does not need to be as powerful as it would normally be required to be (for peak demand). This makes the system cheaper to acquire and to operate. The total system cost comes down.
Can our tank also store “cold energy”?
Yes, it has the same benefits. It can be used in cooling systems
What industries benefit from thermal energy solutions?
Our products serve high-hot-water-demand industries, including:
- Hotels and Resorts: Ensure the highest level of hot water availability during peak demand (e.g., morning showers) while reducing equipment and operating expenses. Hot water usage standard is 15 gallons per guest per day.
- Laundromats: Handle high hot water usage (2 gallons per pound of laundry) with cost efficient, high-flow-volume solutions. Capture incremental benefits of space cooling from heat pumps.
- Hospitals and Healthcare Facilities: Very large hot water needs for patient care, cleaning, sterilization (standard is 75 gallons/patient/day). Optimize use of existing energy sources through waste energy recapture.
- Agricultural Facilities, Food Processing, and Greenhouses: Hydronic loop heating, equipment and produce cleaning and sanitizing, combining our PVT with Geothermal to sustain the geothermal field performance.
- Breweries: Recapture and store thermal energy through the stages of the brewing process, reducing overall cost for hot water.
- Multi-Family Residential: Explore centralized and decentralized thermal storage options to improve existing system efficiency and drive decarbonization.
- Commercial Kitchens and Restaurants: Reduce the cost for hot water generation used in cooking, dishwashing, and cleaning (Guideline for hot water needs: 1.5 gallons per meal served).
- Correctional Facilities: Supply lower-cost hot water solutions for broad range of uses (inmate showers, laundry, cleaning).
- Educational Institutions: Combining the benefits of the previous sectors – hot water usage in dormitory showers, lunch rooms, cleaning. Bring down system and operating cost to free up funds for mission related activities.
- Military: Ensure hot water for barracks and dining. Optimize the use and performance of existing field equipment through expanded thermal storage.
- Senior Care Facilities: Meet hot water demands for resident care, similar to multi-residential and hospital sectors.
And others such as these:
- Aquatic Centers
- Car Washes
- Casinos
- Catering Facilities
- Chemical Manufacturing
- Cleaning Services
- Commercial End Customers
- Dairy Processing
- Distilleries
- Food Processing
- Fish Processing Facilities
- Golf Clubs
- Greenhouses
- Gyms and Fitness Centers
- Healthcare Facilities
- Installers
- Laboratories
- Meat Processing Plants
- MEP Firms
- Paper Mills
- Pet Boarding Facilities
- Pharmaceutical Manufacturing
- Plastic Manufacturing
- Public Bathhouses
- Resorts
- Restaurants
- Spas and Wellness Centers
- Sports Facilities
- Swimming Pools
- Textile and Apparel Manufacturing
- Truck Stops
Are there financial incentives available?
Yes, our products are eligible for:
- 40% ITC: 30% base + 10% Made in America bonus for USA-sourced components.
- State/Local Rebates: E.g., California’s SGIP ($20,000) or utility incentives ($100–$500/kW).
- Accelerated Depreciation: 5-year MACRS offsets ~25–30% of costs in year one.
- Example: A $500,000 system could be reduced to $150,000 after $200,000 ITC, $50,000 rebates, and $100,000 depreciation.
How durable are your products?
The tank’s EPP construction, corrosion-resistant heat exchanger, and roofing-grade outer skin ensure a 25–30-year lifespan, outlasting steel tanks (5–10 years). Stress-tested to 180 mph, it’s hurricane-ready for coastal resorts or hospitals. A one-time-fill system and self-cleaning 5-micron filters minimize maintenance.
How do I ensure the right system size?
Our bluebot tool measures hot water usage for precise tank sizing (350–700 gallons, daisy-chained for scalability). This ensures optimal performance for breweries, laundromats, or multi-family properties, maximizing ROI.
How do I get started?
Contact our team to assess your needs, calculate savings, and explore incentives. We tailor solutions for your industry, ensuring rapid ROI and sustainability.
Why Partner with Us?
Positive Financial Impact
Our lifetime cost of ownership beats the competition. We can reduce operating costs dramatically, for some clients as much as 70%+.
Simplified Installations
Our tank can be assembled in minutes thanks to its lightweight parts and modular design. It fits with ease into otherwise difficult to access spaces.
Financial Incentives
Up to 40% ITC tax credits (30% base + 10% Made in America), state rebates, MACRS accelerated depreciation for eligible clients.
Innovation
Engineers, Installers, and Customers are equally thrilled to learn about our products which open new possibilities for domestic hot water systems.