Project Brief

North America

High-Efficiency Thermal Storage Integration with Apollo EVI Air-to-Water Heat Pumps

Written By

Claire Drew

Reviewed By

Garth Schultz

Published On

May 15, 2026

Facility type

Commercial Building

Application

Domestic hot water

Scope

Integrated Thermal Storage System

System focus

Hydronic Heat Pump Integration

Reducing Peak Loads While Maintaining High Thermal Performance

Thermal Energy HQ developed a scalable thermal energy solution combining Apollo EVI inverter air-to-water heat pumps with modular ThermalTank thermal storage technology to improve energy efficiency, reduce peak electrical demand, and provide long-duration thermal energy storage for hydronic heating systems.

The project focused on integrating high-performance EVI inverter heat pump technology with atmospheric thermal storage tanks capable of storing large amounts of thermal energy while minimizing standby losses. The system was engineered for multi-function operation including domestic hot water generation, hydronic space heating, and future cooling integration.

The Apollo EVI heat pump platform supports operation in extreme climates down to -30°C outdoor temperatures while producing supply water temperatures up to 131°F and beyond depending on system configuration.

The ThermalTank platform provided modular thermal storage ranging from 350 to 700 gallons with high insulation values and minimal daily temperature loss.

Modular Thermal Battery and EVI Heat Pump Architecture

Many commercial and institutional buildings face increasing utility demand charges and aging boiler infrastructure that is expensive to maintain and inefficient to operate. Traditional hot water systems often cycle frequently, experience standby losses, and struggle to integrate renewable or off-peak energy sources effectively.

The project required a solution capable of:

  • Operating efficiently in cold climates
  • Producing high-temperature water for hydronic systems
  • Reducing electrical demand spikes
  • Increasing system longevity
  • Providing scalable thermal storage
  • Supporting future renewable energy integration

The design team also needed to minimize mechanical room installation complexity while maintaining serviceability and long-term operational reliability.

Hydronic Integration and System Optimization

The solution utilized Apollo EVI DC inverter air-to-water heat pumps paired with ThermalTank atmospheric thermal storage systems.

The Apollo EVI systems incorporate enhanced vapor injection (EVI) compressor technology designed for low ambient operation and improved cold-weather efficiency. The systems support heating, cooling, and domestic hot water operation through hydronic distribution systems.

The selected heat pump platform included:

  • DC inverter compressors
  • Variable-speed operation
  • Modbus communication capability
  • Wi-Fi monitoring functionality
  • Multi-mode heating and cooling support
  • Operating ranges down to -30°C outdoor ambient conditions

Thermal storage was provided through ThermalTank systems engineered with:

  • Atmospheric unpressurized storage
  • Modular EPP foam construction
  • Low standby thermal loss
  • Replaceable serviceable components
  • High thermal retention values
  • Long-life corrosion-resistant architecture

The 350-gallon ThermalTank configuration alone provides approximately 54.6 kWh of thermal energy storage at a 35°C temperature differential.

The system architecture allowed heat generation to occur during lower utility rate periods while stored thermal energy could later satisfy domestic hot water and space heating demand.

High-Efficiency Thermal Energy Storage with Long-Term Scalability

The installation emphasized proper hydronic integration, insulation practices, and control coordination between the heat pumps and storage systems.

Key implementation considerations included:

  • Glycol protection for cold climate operation
  • Continuous flow management through the heat pumps
  • Proper pump sizing and pressure balancing
  • Expansion tank and air elimination integration
  • Thermal sensor placement optimization
  • Differential temperature control strategies
  • Modular future scalability

The Apollo Hydro Smart Station simplified field installation through integrated hydronic components including:

  • Stainless steel plate heat exchanger
  • Integrated circulators
  • Backup electric heater stages
  • Expansion tank
  • Fill and purge assemblies
  • Wi-Fi touchscreen controller

The modular ThermalTank design also improved logistics and installation access in constrained mechanical spaces by allowing efficient shipping and rapid assembly.

Thermal Storage Enhances Heat Pump System Efficiency and Flexibility

The integrated thermal storage and heat pump system delivered several operational and long-term advantages:

  • Reduced electrical demand peaks
  • Improved heat pump operating stability
  • Increased thermal energy availability
  • Reduced short cycling
  • Improved overall system COP
  • Lower lifecycle maintenance requirements
  • Expanded renewable integration capability

The thermal storage platform also supports demand management strategies and future grid-interactive operation by shifting thermal production away from high-rate utility periods.

Because the ThermalTank system is non-corrosive and atmospheric, lifecycle expectancy exceeds many traditional pressurized steel storage tanks while allowing individual component replacement rather than full system replacement.

The modular approach additionally provides flexibility for future expansion without requiring full system redesign.

By combining advanced EVI inverter heat pump technology with modular thermal energy storage, Thermal Energy HQ created a scalable hydronic energy platform capable of improving efficiency, reducing operational costs, and supporting future electrification initiatives.

The project demonstrates how thermal batteries and modern heat pump systems can work together to create resilient, flexible, and high-performance energy infrastructure for commercial and institutional applications.

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